Kaduna Refining And Petrochemical Company (KRPC)
KRPC will transit from a value middle to profit middle.
Carry out comprehensive capability growth programme centered on efficiency management.
Stimulate upgrading and Rehabilitation of the Refineries.
In keeping with NNPC transformation journey, KRPC isn’t solely concerned about home situation but additionally to be a serious world player. This will probably be achieved via technological updates and re-engineering.
The structure in Fig. I show the Managing Director because the Chief Executive and under him are the two Government Administrators in-cost of Services and Operations Divisions. Within each division are varied Departments, Sections and Units.
REFINERY Mission Determination
The decision to construct the third Nigerian National Petroleum Corporation (NNPC) refinery in Kaduna was taken in 1974 together with that of the second NNPC refinery positioned at Warri. Nonetheless, it was decided that work would begin on the development of the third refinery every time the projection of the consumption of petroleum products justifies it.
By early 1975, in view of the gas shortages skilled then, the Federal Government determined that work on the third refinery should be advanced. It was envisaged that the refinery was to be a easy hydro skimming kind refinery so as to fulfill up with the gasoline demand then.
Based mostly on the feasibility research carried out, which took into consideration the consumption of the assorted petroleum merchandise inside the Northern Zone, and satisfactory means of disposal for the surplus products, a Refinery with crude oil capacity of 42,000 barrels per stream day (BPSD) might be easily justified. Therefore, the refinery was designed for a capability of 60,000 BPSD. It was much later that the Federal Authorities decided that the capability for any refinery in Nigeria should not be beneath a hundred,000 BPSD. Nevertheless, this might have led to the production of massive amount of heavy ends. And one practical and viable resolution is reprocessing the heavy fuel oils.
In order to do this, the whole project plans had to be modified so that what initially was planned to be merely a hydro skimming sort refinery, developed into an integrated refinery. The refinery would now be able to supply a wider variety of petroleum merchandise, a few of which needs to be lubricating base oils. gsci crude oil etf Hence, it became essential to import appropriate paraffinic primarily based crude oil from Venezuela, Kuwait or Saudi Arabia.
Products from the Refinery include; Fuels to be used as Liquefied Petroleum Gasoline (LPG), Premium Motor Spirit (PMS), Automotive Gas Oil (In the past) or Diesel oil, Kerosene, Gas Oil, Sulphur and people from the lubricating oils advanced are Base Oils, Asphalt (Bitumen) and Waxes.
The lubricating oil complex of Kaduna Refinery is the first of its form in West Africa and one among the most important in Africa. The consulting agency, KING WILKINSON of Hague, Holland, at the side of NNPC engineers, developed the plan for the refinery. The contract for development was awarded to CHIYODA CHEMICAL ENGINEERING & Construction Firm OF YOKOHAMA, Japan in 1977.
The Refinery undertaking was completed and the Fuels Plant was commissioned in 1980. Nonetheless the Lubes Plant was commissioned in 1983 and Petrochemical Plant a lot later in 1988. The preliminary operation and maintenance was carried out by Nigerian Staff and expatriate personnel as technical back up. By 1985, Nigerian employees had virtually taken over all the upkeep and operations.
From the outcomes of an in depth market analysis carried out on the petroleum products demand pattern throughout the entire country, the northern zone confirmed an rising demand sample. By analysis, it turned apparent that it will value less to transport the crude oil by pipeline than it might to transport the refined products to growing Northern markets by rail or street. This issue contributed greatly to the decision to assemble the third refinery. Kaduna proved to be a central location for distributing petroleum merchandise to depots in the northern zone, because the Warri and Port Harcourt refineries proved for the supply of petroleum merchandise to depots in the southern and center belt zones.
Kaduna Refinery occupies an space of two.89 Sq. Kilometers. The plot plan is designed with security and ease of upkeep in thoughts. The design additionally makes an attempt to attenuate operating prices. Whereas it is critical to attenuate pipe length to facilitate quick delivery of merchandise from one course of unit to another, it’s nevertheless not advisable to transport extremely viscous fluid over lengthy distances. To attain this, intermediate tanks are positioned near the varied course of units within the plot plan thus utilizing minimum size of pipe, which, to a big extent cut back price of piping.
KRPC Restricted is in the enterprise of refining crude oil into high quality petroleum products and the manufacturing of petrochemical and packaging merchandise to the satisfaction of her customers
The refinery was designed to course of both imported paraffinic and Nigerian crude oils into fuels and lubes products and was constructed by Chiyoda Chemical Engineering and Development Company (now Chiyoda Corporation) of Japan. In December 1986, the design capability of the fuels plants of the Refinery was efficiently elevated from 50,000 BPSD to 60,000 BPSD, bringing the whole refinery installed capacity to a hundred and ten,000 BPSD.
In March 1988, the 30,000 MT/Yr. Linear Alkyl Benzene Plant under the then PETROCHEMICAL Sector of NNPC was commissioned. The Plant is designed to derive its complete raw supplies including utility provides from the Refinery.
In 1988, it was decided that the two plants should merge into a single subsidiary company of NNPC in view of their interdependence, common aim and proximity. The company thus formed is the Kaduna Refining and Petrochemical Firm Restricted (KRPC).
Process PLANTS & OIL Movement Models
KRPC’s operation is extremely dependent on adequate provide of water and energy for these utilities. Water is obtained from Kaduna River on the Raw Water Intake amenities positioned at about 13 kilometers from KRPC installations. The water is chemically handled to fulfill high quality specs for the varied process models and steam technology.
FUELS Process PLANT:
The Fuels Plant of KRPC is designed to process Nigerian crude oils in the No.1 Crude Atmospheric and Vacuum distillation Items (CDU 1) whereas the rest of the Fuels part is designed to course of a mixture of mild and medium fractions from the domestic crude as well as from the imported crude oil used in the Lubes Plant. Products from the Fuels Plant are: Liquefied Petroleum Gases (LPG), Premium Motors Spirit (PMS), Twin Objective Kerosene (DPK) for family and aviation usage, Gas Oils, Gas Oils and Sulphur Flakes.
LUBES Process PLANT:
The Lubes Plant, consist of eight (8) items as shown within the diagram beneath has the capability gsci crude oil etf to process 50,000 BPSD of imported crude oil into Lube base oils, Asphalt and waxes. Sulphur can be produced from the off gases derived from the imported crude. The Lubes Plant is designed to process heavy crude oil from Kuwait, Venezuela (Lagomar), Saudi Arabia (Arabian Gentle Crude) or Russian (Urals).
The Arabian Mild crude oil is at the moment being processed, the change over from the Lagomar crude, processed since plant inception, to Arabian Gentle crude was in October, 1988 to solve the underside of the barrel downside.
THE LINEAR ALKYL BENZENE (LAB) Course of PLANT:
The Linear Alkyl Benzene course of used in KRPC Petrochemical Plant is licensed from Universal Oil Products (UOP) of Des Plaines, Illinois, USA.
The plant has a capacity to provide 30,000 metric tons of Linear Alkyl Benzene a year, enabling Nigeria to considerably reduce import of this product for the native manufacture of detergents.
The plant includes of five process units namely: Kerosene Hydrosulphurisation, Molex, Thermal Hydrodealkylation (THDA), Paraffin Conversion to Olefins (PACOL) and Detergent Alkylate items.
Commissioned in March 1989, the plant was designed to supply 30,000 metric tons/12 months of Linear Alkyl Benzene from Kerosene and Reformate feedstock from the Fuels plant
Completed Products FROM THE REFINING & PETROCHEMICAL PLANTS
PREMIUM MOTOR SPIRIT (PMS)
KEROSINE (AVIATION AND Home)
LIQUEFIED PETROLEUM Gasoline (LPG)
AUTOMOTIVE Fuel OIL (Ago-DIESEL)
LOW POUR Gasoline OIL (LPFO)
High POUR Gas OIL (HPFO)
LUBE BASE OILS
LINEAR ALKYL BENZENE
Energy PLANT & UTILTIES Provide
- Electrical Energy, steam of assorted pressures and temperatures, compressed air, nitrogen for smooth and continuous operation of the process plants and PPU.
Numerous grades of water including portable water and
three. gsci crude oil etf Therapy of the Refinery and Petrochemical effluents to the statutory quality specifications.
The Plant has 5 (5) steam generating units or boilers. Each boiler has a design capacity of 120 tons/hr. of steam. The installed capability is 600 tons/hr. Design Stress/Temperature is 46kg/cm at 412oC. There are four (four) 14MW/hr. Steam Turbines with whole capability of 56mw/hr.